Mazak on another level with market-entry machines at MACH 2022

5 min read

Among its extensive technology offering at MACH 2022, Yamazaki Mazak will be drawing show visitors attention to its ‘entry level’ portfolio of machine tools on Stand 350 in Hall 20 at the Birmingham NEC. As the industry’s marquee brand, Mazak will be showcasing a series of ‘entry level’ machines that will emphasise how its high-quality machine tools are a cost-effective, productive and environmentally friendly solution for manufacturers of all sizes and budget levels.

The cost-effective technology on show at MACH will include the CV5-500 5-axis machining centre, the 3-axis VCE Series machining centre and the robust QTE Series of turning centres. This diverse blend of technologies will demonstrate how the unparalleled levels of quality, technology and productivity that is the benchmark of the industry, is perfect for newcomers to the industry as well as seasoned experts – credit to the user-friendly Mazatrol Smooth CNC system.

Certain to draw crowds at MACH will be the CV5-500 entry-level 5-axis machining centre that has been designed to combine high-speed precision machining with ease of operation. The bridge construction design of this 5-axis VMC with a fully supported trunnion table provides uncompromising levels of rigidity for precision machining, defining a new standard for exceptional value 5-axis machine tools.

从技术的角度来看,cv5 - 500有一个富尔语ly supported trunnion table with roller gear cam on the B/C axes and roller linear guides on the X, Y and Z-axes to provide a stable and robust machining platform. The rolling motion of the cam gear delivers enhanced torque whilst eliminating backlash. This results in high performance and precision with its ability to contour or index in 0.0001-degree increments.

提供12,000 000rpm 18.5kw主轴作为标准或可选的18,000RPM高速主轴,CV5-500采用了一个带有闪电快速1.3初级工具ATC的30刀具杂志,紧凑的占地面积MAZATROL SPACKSX CNC系统。X,Y和Z轴行程为730×450×470mm和BT40 / Cat40接口,新机器可以容纳直径高达500毫米的组件320毫米,最大表载荷为200kg。宽敞的工作包络和表能力使CV5-500能够生产从小到相对大的组件的一切。


此外,该机器设计有紧凑型主轴鼻,以最大限度地减少工件干扰,最大化刚性和延长工具寿命,同时可以改变工具而不将桌子返回到其原始位置,剃须秒钟。Mazak设计了CV5-500,充分考虑了自动化;在Mach中,显示游客可以讨论机器的凭证以及众多自动化解决方案和开创性的SPANCHX CNC控制,使得“完成的”乌托邦“加工5轴新移民的现实。

使用Mach展览首映式补充CV5-500将是VCE-600 3轴垂直加工中心。VCE-600在英国设计和建造,具有令人印象深刻的规范和吸引人的价格 - 为什么Mazak课程这个下一代加工中心为来自OEM的每个人都是小型分包商和爱好者的负担得起的解决方案。亚博全站官网登录网址

The new VCE-600 incorporates a variety of new technologies that deliver industry-leading performance, productivity and ease-of-use - all in a small footprint. The compact 2.9 by 3.12 by 3.14m (height/width/depth) floor area and a spacious 1.3m by 600mm table with X, Y and Z-axis travel of 1050 by 600 by 600mm will attract manufacturers with limited factory space. Inside the machine envelope is a 12,000rpm 18.5kW dual winding spindle with 119.4Nm of torque that provides exceptional power for heavy-duty milling at the low-speed range whilst at high speed, the spindle retains a high-power output at high speed for machining lightweight materials and profiling parts.

通过冷却剂7/24 No40主轴通过1.9秒的工具到工具快速更换24位置。除了一级领导的主轴外,新的VCE-600展示了其构建质量,并在所有轴上用极其刚性的线性滚子导轨,强调机器能够执行重型切割以及高速加工。这是通过所有轴上的直接驱动伺服电机和完全接地的预张紧滚珠丝杠互补,该螺钉结合,以提供无与伦比的精度和可重复性。

VCE-600上的新MAZATROL SPANCHEZ CNC控制系统,其直观的15英寸触摸屏显示器,可以提供“EZ操作”,其能够像智能手机或平板电脑一样运行,将是MACH的保证众多。可以使用数据定位来定制显示器以适合用户。通过自定义显示,可以使用最小屏幕转换检查和编辑数据。For ‘Ez Machining’, the Mazatrol SmoothEz allows customers to use the Mazak Mazatrol interface to create, check and edit programmes via a 3D model of the workpiece or alternately use full EIA/ISO functionality for G-Code programming – offering engineers the utmost in flexibility.

Added to this, the SmoothEz offers ‘Ez Setup’ where all manufacturing data, such as programs, fixture setup, machine models, tooling data and co-ordinate systems, can be synchronised by Smooth Project Manager to SmoothCAM Ai. Having all this in an entry-level machine tool defines why Mazak leads the industry with its technology.

出现在加工中心at MACH will be the QTE Series of turning centre that ranges from the extremely compact QTE100SG that has a maximum machining capacity of 290mm diameter by 299mm length through to the QTE300SG that offers a diameter up to 350mm with a workpiece length up to 1063.5mm. The variant on show at MACH will be the QTE200SG that can accommodate parts up to 290mm diameter with a maximum workpiece length of 285/520mm. The QTE200SG is a highly compact workhorse that provides productive turning capability. At the same time, further QTE model variants enhance machining capability with milling, Y-axis and second-spindle functions to facilitate ‘done-in-one’ machining of the simplest to the most complex of workpieces.

The QTE200SG is driven by an integral 5000rpm high-performance 15kW stepless spindle motor that requires no transmission via belts, pulleys or gears. This feature minimises vibration during high-speed cutting to generate impeccable surface finishes and improve tool life whilst delivering exceptional power throughout the speed range. To maximise uptime, the QTE200SG has a servo-driven 12-position tool turret with a capacity for 25mm diameter tool shanks that minimises non-cutting time with its non-lifting indexing. Optionally, customers can select an 8 or 24 tool turret as well as milling spindles that can be found on the M, MY, MS and MSY variants.

To simplify turning operations, the QTE200SG has an NC tailstock with travel and thrust controlled by a servo motor to precisely move the MT No4 tailstock position in 0.1kN increments. Using the menu key or an M-Code on the set-up screen, operators can move the tailstock with its low thrust capability to maximise precision and stability on even the smallest of workpieces.

Separating the QTE200SG from other machines in its class is the Mazatrol SmoothEz (Easy) CNC interface. Similar to other Smooth controls in the Mazak portfolio, the SmoothEz defines ease of use and productive solutions with fast set-up times and an interface equipped with Quick Mazatrol for enhanced Mazatrol programming and ease-of-use through its enhanced 15-inch screen. For ‘Ez set-up’ the data on the machine can be synchronised with a PC in the office via Smooth Project Manager, creating virtual machines to duplicate factory floor production.

Optionally, manufacturers can integrate Smooth CAM AI to automatically generate programmes from 3D CAD data. As an entry-level machine, nothing defines the QTE200SG more than the Quick Mazatrol that provides ‘Ez operation’ with its ability to quickly and easily create, check and edit programmes by displaying the 3D model of the workpiece on the customisable touch-screen display. Whilst the ‘Ez operation’ defines the entry-level credentials of the QTE200SG, it is the ‘Ez Machining’ technology with built-in heat displacement control via the THERMAL SHIELD that epitomises the quality and innovation behind the machine.

与MAZAK系列中的所有机器一样,QTE200SG提供了丰富的可选附件,使这一极其紧凑(2.2米的占地面积2.2米,占地1.59M占地面积)非常适合所有机器店。该选项包括8或24刀具位置炮塔,Y轴铣削,子主轴,自动工件加载和卸载通过龙门或EZ装载机10 COBOT系统,工具眼为刀具测量,补偿和工具破损检查以及A稳定的休息。

Mazak工程师将在Mach 2022上市,以讨论从经济高效的机器范围内的产品和选项到定制的高端生产解决方案。对于环保和成本的制造商,所有MAZAK机器都采用了最新的技术,可降低功耗,成本和二氧化碳排放。要了解更多关于如何更环保,生产性和成本效益的信息,请访问Mach霍尔20号展厅。